Aerosart®

Tech Support Documents
Aerosart®
 

Aerosart® air filter is a high flow rate, low differential pressure, hydrophobic membrane filter. The unique single layer filter construction also reduces Blow-Down-time. Both the high flow rate and the short Blow-Down-time lowers the energy cost of air supply operations.

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*Custom/bulk order quotes are provided within 72 hours of request.

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Products (9)

  • Aerosart® Cartridge 0.2 µm 30"
    Aerosart® Cartridge 0.2 µm 30"
    Item no.
    5152507T3---E--C
    Filter Size
    30"(2.25 m² / 24.2 ft²)
    Adapter
    2-Flange Bayonet Adapter with 226 Double O-ring (25)
    Material o-ring | seal
    EPDM

    $5,690.00

  • Aerosart® Cartridge 0.2 µm 10"
    Aerosart® Cartridge 0.2 µm 10"
    Item no.
    5152507T1---E--C
    Filter Size
    10"(0.75 m² / 8.1 ft²)
    Adapter
    2-Flange Bayonet Adapter with 226 Double O-ring (25)
    Material o-ring | seal
    EPDM

    $1,880.00

  • Aerosart® Cartridge 0.2 µm 20"
    Aerosart® Cartridge 0.2 µm 20"
    Item no.
    5152507T2---E--C
    Filter Size
    20"(1.5 m² / 16.1 ft²)
    Adapter
    2-Flange Bayonet Adapter with 226 Double O-ring (25)
    Material o-ring | seal
    EPDM

    $3,790.00

  • Aerosart® Cartridge 0.2 µm 10"
    Aerosart® Cartridge 0.2 µm 10"
    Item no.
    5152807T1---E--C
    Filter Size
    10"(0.75 m² / 8.1 ft²)
    Adapter
    3-Flange Bayonet Adapter with 222 Double O-ring (28)
    Material o-ring | seal
    EPDM

    $1,942.50

  • Aerosart® Cartridge 0.2 µm 10"
    Aerosart® Cartridge 0.2 µm 10"
    Item no.
    5152707T1---E--C
    Filter Size
    10"(0.75 m² / 8.1 ft²)
    Adapter
    Bayonet Adapter with 222 Double O-ring (27)
    Material o-ring | seal
    EPDM

    $1,995.00

  • Aerosart® Cartridge 0.2 µm 20"
    Aerosart® Cartridge 0.2 µm 20"
    Item no.
    5152707T2---E--C
    Filter Size
    20"(1.5 m² / 16.1 ft²)
    Adapter
    Bayonet Adapter with 222 Double O-ring (27)
    Material o-ring | seal
    EPDM

    $3,937.50

  • Aerosart® Cartridge 0.2 µm 20"
    Aerosart® Cartridge 0.2 µm 20"
    Item no.
    5152807T2---E--C
    Filter Size
    20"(1.5 m² / 16.1 ft²)
    Adapter
    3-Flange Bayonet Adapter with 222 Double O-ring (28)
    Material o-ring | seal
    EPDM

    $3,832.50

  • Aerosart® Cartridge 0.2 µm 20"
    Aerosart® Cartridge 0.2 µm 20"
    Item no.
    5152507T2------C
    Filter Size
    20"(1.5 m² / 16.1 ft²)
    Adapter
    2-Flange Bayonet Adapter with 226 Double O-ring (25)
    Material o-ring | seal
    Silicone (SI)

    $3,670.00

  • Aerosart® Cartridge 0.2 µm 10"
    Aerosart® Cartridge 0.2 µm 10"
    Item no.
    5152507T1------C
    Filter Size
    10"(0.75 m² / 8.1 ft²)
    Adapter
    2-Flange Bayonet Adapter with 226 Double O-ring (25)
    Material o-ring | seal
    Silicone (SI)

    $1,810.00

    • Product Information

    Aerosart® high performance air filter cartridges can significantly reduce operating costs.

    Applications

    • Large-scale fermentation inlet and exhaust gas filtration
    • Storage tank venting
    • Filling equipment venting
    • Any dry gas filtration

    Microbiological Testing

    They have been tested and passed:

    • Aerosol bacterial and viral challenge tests. Tests were conducted using Bacteriophage MS2 (NCIMB 10108) and bacillus subtils var. niger spores (NCTC 10073) at a challenge level of greater than 2.5 × 10⁷ under worst case conditions of greater than 90% relative humidity. No Bacteriophage MS2 or B. subtilis spores were detected on the downstream side of the Aerosart® filter cartridges.
    • Each membrane lot, liquid bacterial challenge test with the retention of ≥ 10⁷ Brevundimonas diminuta/cm² according to current ASTM F-838 guidelines.
    • 100% integrity tested before to be released.

    Performance

    The unique single layer pleated filter construction of the highly hydrophobic PTFE membrane provides low differential pressures, excellent flow rates and the fastest blow down times of any gas service filter.

    Long Service Life Time

    The mechanical and thermal stresses experienced during steam in place sterilization pose the highest risk to any filter cartridge. In many cases, Aerosart® filter cartridges will be used for more the 120 steaming cycles. Tests have shown Aerosart® cartridges to pass integrity tests with greater than 150 steaming cycles.

    Traceability

    Clear labelling with lot number and individual unit number. All information lazer marked on each cartridge.

    Applications

    • Application
      Air/Gas Filtration  
    • Application Area
      • Large scale fermentation inlet and exhaust gas filtration  
      • Storage tank venting  
      • Filling equipment venting  
      • Any dry gas filtration  
    • Industry
      Pharma / Biotech / F&B  

    Biological Information

    • Bacterial Retention
      Quantitative Retention of 1 × E7 CFU/cm² Brevundimonas Diminuta ATCC® 19146 per ASTM methodology  

    Compliance Information

    • Bacterial Endotoxins
      < 0.25 EU/mL as determined by the LAL test  
    • Biocompatibility (USP Class VI)
      USP<88>  
    • Biological Reactivity
      All materials of this filter element meet the requirements of the current USP Biological Reactivity tests <88> for plastics Class VI (Systemic Injection, Intracutaneous and Implantation tests).  

    Features

    • Venting Filter
      Yes  

    General Specifications

    • Capsule/Cartridge Format
      Cartridges  
    • Filter Format
      Cartridges  
    • Maximum Allowable Back Pressure
      • 3 bar | 43.5 psi at 20 °C  
      • 0.5 bar | 7 psi at 134 °C  
    • Minimum Required Bubble Point
      1.0 bar | 14.5 psi  

    Materials of Construction

    • Filter Material
      Polytetrafluorethylene (PTFE)  
    • Housing Material
      Polypropylene (PP)  
    • Membrane Material
      Polytetrafluorethylene (PTFE)  
    • Support Fleece
      Polypropylene (PP)  

    Operating Conditions

    • Maximum Differential Pressure
      20 °C: 5 bar, 134 °C: 0.5 bar  
    • Maximum Operating Pressure
      5 bar | 72.5 psi at 20 °C and 0.5 bar | 7 psi at 134 °C  

    Physicochemical Information

    • Gamma Stable
      No  
    • Non-Fiber Releasing
      This filter product complies with the title 21 of the Code of Federal Regulations (CFR), section 210.3(b)(6) and 211.72.  
    • Pore Size
      0.2 µm  

    Product Information

    • Brand
      Aerosart®  
    • Type
      Air filter  

    Sterility/Purity

    • Delivery Condition
      Non sterile - Autoclavable | Steamable  
    • Sterilization Method
      Autoclavable & In-Line Steam Sterilizable  
    • Sterilizing Grade
      Yes  

    Usage Protocols

    • Sterilization Procedures
      • Autoclaving : 134 °C, 2 bar | 29 psi, 30 min, sterilization cycles: min. 25  
      • In line Steam sterilization: 134 °C, 20 min. at max differential pressure of 0.5 bar | 7.25 psi, sterilization cycles: max. 150  
  • Sartocheck® 5 Filter Tester
    Sartocheck® 5 Filter Tester
    Item no.
    26787---FT

    The Sartocheck® 5 Filter Tester is an automatic filter integrity tester designed to cover the complete range of integrity testing from small syringe filters up to large multiround housings and tangential flow cassettes.

  • Sartocheck® 5 Plus Filter Tester
    Sartocheck® 5 Plus Filter Tester
    Item no.
    26787---FT---P

    The Sartocheck® 5 Plus Filter Tester is an automatic filter integrity tester with automated Quality Risk Management (QRM) designed to cover the complete range of integrity testing from small syringe filters up to large multi-round housings and tangential flow cassettes.

  • Confidence® Validation Services
    Confidence® Validation Services
    Item no.
    M_Confidence_Validation_Services

    Confidence® offers a wide range of validation studies according to regulatory requirements and customer's needs.